Erosion Behavior of SKD11 Tool Steel Under Different Impact Angles and Particle Velocities: A Finite Element Analysis Study
Keywords:
Erosion model, Finite Element Analysis, SKD11, Tool steelAbstract
The study utilizes the Single Particle Finite Element Analysis (FEA) method with a Cowper-Symonds Strain Rate Material Model to understand the response of SKD11 tool steel to erosion under varying impact angles and velocities. In this study, SiO₂ particles measuring 0.7 mm in diameter were selected as the erodent, while the target material, SKD11, was sized at 1x1x0,5 mm. The impact angle was varied at 30, 60, and 90 degrees, and the impact velocity was set at 25 and 50 m/s. The simulation results show that SKD11 performs best at lower impact angles. It was observed that as the impact angle increases, the erosion also increases significantly, particularly at 60 degrees. Different impact angles also resulted in different erosion mechanisms on the material's surface. The impact velocity further contributed to an increase in erosion, with material failure and material reduction occurring at 50 m/s.
Downloads
References
[1] K. Shimizu et al., “Microstructural evaluation and high-temperature erosion characteristics of high chromium cast irons,” Wear, vol. 426, pp. 420–427, 2019.
[2] I. Finnie, “Erosion of surfaces by solid particles,” wear, vol. 3, no. 2, pp. 87–103, 1960.
[3] K. Kusumoto, K. Shimizu, R. H. Purba, and Y. Momma, “Effect of carbide refinement on high temperature erosive wear behavior of high chromium white cast iron with different titanium and carbon additions,” Mater Today Commun, vol. 39, p. 109276, 2024.
[4] M. A. S. bin Abdul Rahim, M. bin Minhat, N. I. S. B. Hussein, and M. S. bin Salleh, “A comprehensive review on cold work of AISI D2 tool steel,” Metallurgical Research & Technology, vol. 115, no. 1, p. 104, 2018.
[5] D.-C. Wen, “Erosion and wear behavior of nitrocarburized DC53 tool steel,” Wear, vol. 268, no. 3–4, pp. 629–636, 2010.
[6] D. C. Wen, “Effect of nitrocarburizing time on the microstructures and erosion behavior of cold-work tool steel,” ISIJ international, vol. 49, no. 11, pp. 1762–1768, 2009.
[7] S.-H. Chang, C.-C. Yu, K.-T. Huang, and C.-M. Liu, “Deposition of DLC/oxynitriding Films onto JIS SKD11 Steel by Bipolar-pulsed PECVD,” ISIJ International, vol. 55, no. 12, pp. 2631–2638, 2015.
[8] S. Cho, I. Jo, H. Kim, H.-T. Kwon, S.-K. Lee, and S.-B. Lee, “Effect of TiC addition on surface oxidation behavior of SKD11 tool steel composites,” Appl Surf Sci, vol. 415, pp. 155–160, 2017.
[9] J. L. Li, L. L. Jing, and M. Chen, “An FEM study on residual stresses induced by high-speed end-milling of hardened steel SKD11,” J Mater Process Technol, vol. 209, no. 9, pp. 4515–4520, 2009.
[10] M. Du, Z. Li, L. Feng, X. Dong, J. Che, and Y. Zhang, “Numerical simulation of particle fracture and surface erosion due to single particle impact,” AIP Adv, vol. 11, no. 3, 2021.
[11] M. Ngqase and X. Pan, “An overview on types of white cast irons and high chromium white cast irons,” in Journal of Physics: Conference Series, IOP Publishing, 2020, p. 012023.
[12] H. Patil and P. V Jeyakarthikeyan, “Mesh convergence study and estimation of discretization error of hub in clutch disc with integration of ANSYS,” in IOP conference series: materials science and engineering, IOP Publishing, 2018, p. 012065.
[13] X. Yaer, K. Shimizu, J. Qu, B. Wen, X. Cao, and K. Kusumoto, “Surface deformation micromechanics of erosion damage at different angles and velocities for aero-engine hot-end components,” Wear, vol. 426, pp. 527–538, 2019.
[14] C. Zheng, Y. Liu, C. Chen, J. Qin, and S. Zhang, “Finite element analysis on the dynamic erosion process using multiple-particle impact model,” Powder Technol, vol. 315, pp. 163–170, 2017.
[15] L. Xiao, K. Shimizu, and K. Kusumoto, “Impact angle dependence of erosive wear for spheroidal carbide cast iron,” Mater Trans, vol. 58, no. 7, pp. 1032–1037, 2017.
[16] C. Wang, Y. Xie, L. Zheng, Z. Qin, D. Tang, and Y. Song, “Research on the chip formation mechanism during the high-speed milling of hardened steel,” Int J Mach Tools Manuf, vol. 79, pp. 31–48, 2014.
[17] C. Wang, F. Ding, D. Tang, L. Zheng, S. Li, and Y. Xie, “Modeling and simulation of the high-speed milling of hardened steel SKD11 (62 HRC) based on SHPB technology,” Int J Mach Tools Manuf, vol. 108, pp. 13–26, 2016.
[18] T.-B. Mac, T.-T. Luyen, and D.-T. Nguyen, “A Study for improved prediction of the cutting force and chip shrinkage coefficient during the SKD11 alloy steel milling,” Machines, vol. 10, no. 4, p. 229, 2022.
[19] C. Hernandez, A. Maranon, I. A. Ashcroft, and J. P. Casas-Rodriguez, “A computational determination of the Cowper–Symonds parameters from a single Taylor test,” Appl Math Model, vol. 37, no. 7, pp. 4698–4708, 2013.
[20] J. Julian, W. Iskandar, F. Wahyuni, and F. Ferdyanto, “Computational fluid dynamics analysis based on the fluid flow separation point on the upper side of the naca 0015 airfoil with the coefficient of friction,” Media Mesin: Majalah Teknik Mesin, vol. 23, no. 2, pp. 70–82, 2022.
Additional Files
Published
How to Cite
Issue
Section
License
Copyright (c) 2025 DINAMIS

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.

